What did you do to your non-G Body project today [2024 edition]

Been working on mattrex past couple weeks. Replaced clutch an pressure plate .hints are take drivers side cv loose at boot then replace boot onto inner joint half with a peice of pine wood 1x2x22"fine if you got axle puller!...people asked me to fix exhaust manifold leak so I replaced gasket between head and exhaust manifold a 2 hour job on a good day...after that the clicking ing in the front control arms has been the result of replacement of both control arms the back bolt can/ was very tight must have been 400 ft lbs I suppose that will wrap the mattrex up .Mentioning here I did a matrex last year yeah control arms ( bushings) it was a 4 wheel drive had some runout on rear differential output I left that one slide...thanks
 
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So heeding my own admonitions on the matter, a couple of close up shots of what an AVS choke looks like
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So this is the kit that Edelbrock offers for its electric chokes. From left to right, the package as you get it, my custom stacked tool for use in dealing with tight spaces and T-20 assembly screws, and the choke cap and element assembly; the adhoc tray for it is the piston from one of my Accusump Tanks that committed suicide (long story for much later)



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Just my AVS2 peeking out from under its blankie; a section of shop towel that has been draped over the carb throat to keep the raging dusties from trying to drop into the carb while the air cleaner is off.



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Up close and very personal with the location of the choke and what one looks like once you remove the cap. That little blue finger is the contact point for the tab that is located on the end of the choke element. Slightly to the left you can see the pull off rod and it now slips and slides back and forth quite easily. According to the instructions, when you install the cap, you have the two terminals pointing up at around 11 o'clock. Then you set the fibre gasket into position place the cap over that, add the retaining ring, and go nuts trying to index the ring, keep the cap in position, and get those miserable little screws to go into their holes Having the tabs on the cap at 11 absolutely takes the tension off the element. Once you have the screws snug but the cap still able to turn, you start to move it clockwise. By the time the index mark on the cap starts to pass the indexing marks on the choke body, you will feel the contact or touch as the tang on the element comes into contact with that little blue finger, You will also hear the buttlerfly plate on the primary side drop into the full closed position.

Because my Van is a warm weather cruiser, I tend to set the choke in the middle of the lean side of the indexing marks on the body. Through actual experience that has proved to be the happiest setting for first starts in the mornings.



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And, as described, the choke buttterfly plate now sits in the fully closed position. Prior to all this finagling around, it would not move; totally jammed/locked in the upright or fully open position. The engine would start and idle but was nonresponsive to choke input so took forever to warm up.


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And the culprit? Well this is the driver's side of the carb and you have to look real hard due to the lousy light but, as part of the throttle linkage, there is a secondary actuator called the fast idle linkage. This piece comes with a screw that indexs against another piece of linkage that carries a rod that travels up the side of the carb body and picks up a cam that is attached to the rod that also supports the butterfly. Tripping this linkage, which used to happen automatically when I went to start the Van, allowed that rod to pop free and Wham-a-doodle!! Down came the butterfly and back into full working condiition.

Now why it jammed in the first place and why it did not self release when I did work the wah-wah pedal during one or another of the start ups is a good question. And one to which I will likely never get an answer unless I can locate a Greyer Beard than I who has far more intimate knowledge of the AVS and its peccadillos. Or someone on the board recognizes what may have happened from this recital and chimes in with their solutions.

So I got the linkage freed last night, and today I spent an hour bundled up in my bunny suit in 90 degree weather to do some rust stripping with the air motor and some wire wheels; blowing up three of the wire wheels in the process, Then, much the soggier for all the sweat that had just been generated, I put the choke back to together and pulled the plug for operations in the shop for today. Like the character responded on "Good Morning Vietnam", It's HOT!! D*** HOT!!".


Nick
 
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Went back out this morning before brunch and flipped those parts so that the other sides could get a good coat of the Rust Mort. Did a little bit of clean up and tool-back-to-the-tool box back and forth and then dropped the battery for my HD back into its tray for the first time since Pre-Covid and did a systems check. Nothing gnarly there so time to drain the tanks of what used to be 91 Octane and see about a first fire for the summer>


Nick
 
So today was another errand day with gas for both the Van and the bike on the agenda. Out the door early as the temps are in the high 80's by noon and higher when you factor in the humidex. Hopped into the van, tapped the throttle, hit the key and it fired right up with no fuss or hesitation!! Let it idle for a few minutes to bring the engine temperature up, around a 100 on the gauge I dropped it into gear and it pulled away on the choke as it ought to. By the second corner it was idling at around 750-800 in gear which is exactly where the idle is set at. Did my running around and back to the house. Only issue, more of a niggle than anything is that the radio did not come on when I turned the button. Came to finally recall that I had unstacked the positive battery terminal during the winter when I was dickering with that AFR gauge wiring harness and had not re-attached the + lead to the tunes once I had tabled that project due to time constraints.

One of the things on the today to do list was fill both the tank on the van and a 2 gallon gas can. The van is happy with 87 Octane ethanol free fuel; my Harley, on the other hand, is a connessieur of 91, which is about as high as can be had from local retail sources unless you want to buy a 45 gal drum of 93 or higher from the local speed Shop. There will be fair number of those drums in town for this weekend as the annual drags and car show is on again up at Terrace Bay, east of here. Those lads will be headed over there starting around noon on Friday. Me? NO, not hardly, the weatherheads have proclaimed a weather alert for the district for the next couple of days. 100 degrees seems to frighten them for some reason. Due to rotation scheduling I am in for tomorrow and Friday so will just have to move slow and easy to avoid losing excess moisture. It all depends on the humidex.

All that aside, I had elected to go through the fuel system for the bike as it had been sitting since before Covid; we had no riding season in 20 or 21 and only limited action in 22. Surprisingly the remaining gas that I decanted from the tanks did not smell like dead cats marinated in their own P. So that was a good start to things. Couldn't get the woven braid re-inforced gas line that I had been using; N/A in Canada right now, but had a roll of the stuff buried at the bottom of the hose bag so dug the bag out from its resting place beside the 200R4, dumped it to get to the braid, and sliced me a nice length of it to replace what had been there. Restuffed the hose bag with the various lengths and sizes of hose again and zipped it closed.

Did elect to take my time as even with the main door closed it was slowly starting to warm up in Bay One but did rebuild the complete gas line from the tank to the carb, including a fresh cartridge for the fuel filter. Put it back in place and actually managed to find a good set of the Tridon gear style hose clamps!! in the stash to use. The new ones are junk, sez I, the quality is wobbly and the source eats rice. I will have to start watching for them on E-Bay I suppose.

Gas line and clamps tightened down, added the gas with an ounce of Sta-bil gas preservative in it to keep the juice sweet and then...........................................

LIT IT OFF!!! On the starter, even with no choke it wanted to fire and run. Just the smallest bit choke and Ka Thumpa, Ka Thumpa, Ka Thumpa, Ka Thumpa, Ka Thumpa, Ka Thumpa, Ka Thumpa, Ka Thumpa.............................. Let it run for a few minutes, oil pressure at the gauge came up nicely and then shut it down.

I expect most of us have had that sensation seem to arise from our vehicles,at some point, y'know the one where you have just got everything done and you can almost feel that the car/bike/truck/?? is just waiting to head on out and play, and you grab that key and turn it off. If vehicles have feelings then what you are getting for feedback is a combination of major disappointment and a large dose of mechanical "WTF" as in why did he/she shut me down, I wanna go out and PLAY!!

Sorry, wrong time of day on the local roads; too many road squirrels runing around with their A/C on high and their brains in pickle mode. I have no desire to dress up like a phosphorescent Michellin Man and have my bike lit up like the 4th of July only to have some cretin body slam me and then, as they are loading my broken *ss into the meat wagon, hear him/her/herm/? whine at the cop, "But officer, I didn't see the motorcycle, It's not my fault, Waaaah, where's my mommy"...................you know the drill.

Summarily, that makes two projects that are road worthy. The next project is the Monte and some time to devote to finishing the removal of the passenger side rocker ruin and maybe even get the frame rail deloused and Slathered with Rust Mort and Anti-Rust Primer before i try to go the limit and hang the new sheet metal.

To be continued over on the G-Body project site.......................


Nick
 
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SMOOTH. Took the van to work today for its commuter traffic shakedown cruise. Apart from the lousy music which is the fault of the radio channel and federal laws that meddle in citizen rights to actually listen to music they enjoy, the drive itself went well. My 700R4 absolutely loves the Dexron IV that I put in. Initial pull away is easy and 1-2 upshift is Waaaa-aaay smoother than it had been with the B&M. Don't misunderstand, I would still use the B&M but the box itself would have to have been upgraded in terms of the clutch packs and the sun gear and shell. If I can ever score a candidate 700 for a project build, and make those upgrades to it, it might make a good match to my Orphan LS.

For now and probably for for ever more, the 700 that I do have is going to stay right where it has been stuffed. It is doing what I wanted it to do and that is what I wanted out of the work that went into it. I can even say that selecting gears on the column has become easier to accomplish; but not sure whether to attribute that to the T-box or to the copious amount of Fluid Film that I sprayed and slathered all over the levers and linkage down at the bottom of the mast.




Nick
 
Buttoned up the rebuilt trans install today in the dually, feels a bit better than before.

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There's all 3 of them: dually, 1500 (daily), plow truck. Since I used a friend's lift to do the trans I grabbed the trailer so I could get both trucks back to the hangar. Now to crack into the AC and see if my orifice tube held up or of the whole dash is about to come out.
 
My grandson called me up and said that the door locks on his Cobalt were going up and down all by themselves. The last time that happened it was the battery being weak from a slipping belt. But we had fixed that so I went and checked it out. The battery was fine, I put a load on it and the alternator kicked right in, no problems. That left the key fob. My AUTEL TPMS tool doubles as a fob tester because the wavelength for the fob is the same as the tire sensors. The fob was transmitting without any buttons being pushed. Sure enough, one of the aluminum tape dots I had glued to the graphite buttons had worked loose. It was laying across the circuit board so it was transmitting whenever it felt like it. The battery clip had broken loose too. I used the needle point soldering iron to re-attach the battery clip. Then I cleaned off the old glue from the graphite buttons with some nail polish remover and placed new aluminum dots on top of them. What happens is that the graphite buttons get old, don't make good contact. So if you place some aluminum foil dots onto them they work fine again. I use that aluminum drier duct tape. Use a hole punch to knock out some dots, and peel the paper off the back. Just glue them to the graphite dots and you are back in business. You will notice I left the panic button alone so no late night accidental horn triggers.
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Cleaned it out, replaced curtesy bulbs, rerouted plow cables and wires so they'd stop getting tangled in my damn feet.
 
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Got new aftermarket keys for the GTO since they are discontinued and a huge pain since they weld the battery on, these come with a handy OBD2 plug which makes it quick compared to the 30 minutes it usually takes to program a GTO key
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Got to through this in here I guess, my buddy talked me into going to a comedy show of a dude who is Autistic with ADHD and I am really glad he did because it was one of the funniest shows I have ever been to. AJ Wilkerson, if he is coming to your area I highly suggest you go see him. It was only $25 for the ticket here
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