Dad's 62 Ford Galaxie

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Hey guys. Sorry for my long absence. It's been a lousy last half of this year. Feel like a black cloud has been following me around. Problem after problem. First, my daily driver Grand Prix exhaust pipe (between the cat and the muffler) broke (from rust) at the bend before the pipe goes up over the rear axle. Because I only drive it to work and back (a total of 8 miles a day) the water from the cat pools at that spot and doesn't get burned off. Then, a little while later, the right front wheel bearing self destructed. Luckily I was able to "baby" it home and the spindle didn't get damaged. The only thing that was holding the wheel on from flying off and passing me as I drove it home was the caliper and pads. Then just this past week as I was turning onto my side street from the main street I heard a momentary metal scraping noise. I didn't like the sound of that and had an idea of what it was. I slowly drove the remaining 1/2 block home, parked it, ran in the house to get my flashlight and immediately looked at the left rear trailing arm. Yep, that was it. It was bent into a "V" shape pointing down towards the ground. Rust got it. Good thing it happened so close to home. If that had happened at normal cruising speed I would have probably torn out the whole rear axle and that would have been the end of that car. This is a typical problem with the "G" bodies that have a lot of age on them (and rust). Here's a "heads up" on that trailing arm (also sometimes called a control arm). There's a place in Lincoln, Nebraska called Speedway Auto that has reproduction original trailing arms for $69.99 each (no bushings included). They have a store on eBay so you have buyer protection. I received it yesterday and it's exactly as described and is an exact duplicate of the original. For those of you who would prefer to keep their "G" body original I highly recommend them. And as you know, these are no longer available anywhere else (dealer or auto parts store). So now I'm using the '86 GP I bought earlier this year temporarily. I will be clearing out a spot in the garage this afternoon so I can get the '84 in to repair that trailing arm.

And finally, about 3 months back, the implant lens that was put in my right eye about 20 years ago (cataract surgery) slipped out and is now floating around in my eye. So now my right eye is practically useless as everything seen through it is just a blurr. Talk about some bad luck right?

Anyway, I just wanted to let you know what was going on and here is that picture I promised to post when I found it. I'm guessing this was probably about 1962 or 1963 and would have made me about 7 or 8 years old. I'm also guessing that it was probably Easter Sunday as I'm all dressed up in my fancy duds. The picture was taken in front of our house in Chicago. The small imperfections seen in the picture are the result of the age of the picture and are not on the car. The car color is "Presidential blue" and those are the same wheel covers that are on my '63 Galaxie. They were optional for '63 and are much nicer looking than the standard wheel covers that would have come on a '63. It had a 292 CID engine and automatic trans. Hope your dad's 62 turns out this nice Jared.

As for my 70 Plymouth resto, I have almost finished blending in the right quarter but probably won't be doing anything more on it till spring. Even though it's a heated garage, using the heater nearly doubles my heating bill since the garage is almost the same square footage as my house and I don't make enough money to support 2 houses.

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Very cool pic. I just spotted a 63 Custom 500 (I think) post car. It's really rusty in the quarters but what's interesting is it's a 2 door, plain white, 390 bird badges, dog dish caps, still has 2 spotlights and you can still make out the remnants of a star on the doors from it being a police car originally. I would love to have that car even with the rust. If I spot it again, I'll try and get some pic's.
 
Very cool pic. I just spotted a 63 Custom 500 (I think) post car. It's really rusty in the quarters but what's interesting is it's a 2 door, plain white, 390 bird badges, dog dish caps, still has 2 spotlights and you can still make out the remnants of a star on the doors from it being a police car originally. I would love to have that car even with the rust. If I spot it again, I'll try and get some pic's.

Thanks for the thumbs up. That would be a cool project car. Especially if you could restore it to a police car again complete with bubble gum light on the roof. I see that they make reproduction quarters for 63's now too. Here's a couple more pix you might like. This is my dad's '66 Galaxie 500 fastback (it only had a 289 though) with my "63 just in front of it and further up my '61 Falcon wagon (my first car). This pic was taken in 1971 just after I bought the '63.

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These next 3 are after I finished working on the '63 and had it painted. This was in 1973. That '69 in the garage in front of my '63 is the '69 that I still have awaiting restoration.

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A night time shot out at "Old Chicago" (a now long gone shopping mall).

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And finally my friend and myself in front of our cars. This was in 1973 also. His Camaro was a '72 that he bought new. Amazingly, we raced once and I beat him. Just by a hair though...really.

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Thanks for the "like" Jared. Hope you don't mind this reply. I don't mean to steal your thread.
 

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Thanks for the thumbs up. That would be a cool project car. Especially if you could restore it to a police car again complete with bubble gum light on the roof. I see that they make reproduction quarters for 63's now too. Here's a couple more pix you might like. This is my dad's '66 Galaxie 500 fastback (it only had a 289 though) with my "63 just in front of it and further up my '61 Falcon wagon (my first car). This pic was taken in 1971 just after I bought the '63.

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These next 3 are after I finished working on the '63 and had it painted. This was in 1973. That '69 in the garage in front of my '63 is the '69 that I still have awaiting restoration.

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A night time shot out at "Old Chicago" (a now long gone shopping mall).

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And finally my friend and myself in front of our cars. This was in 1973 also. His Camaro was a '72 that he bought new. Amazingly, we raced once and I beat him. Just by a hair though...really.

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Thanks for the "like" Jared. Hope you don't mind this reply. I don't mean to steal your thread.
You're not stealing the thread. I meant to reply to your previous post but it got away from me. Thanks for posting the pics. They are cool pics and cool cars. Your 63 looks pretty tough in those pics. You still have it, right?
 
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You're not stealing the thread. I meant ti reply to your previous post but it got away from me. Thanks for posting the pics. They are cool pics and cool cars. Your 63 looks pretty tough in those pics. You still have it, right?

Thanks Jared. Yes, I still have the '63 and hope to be restoring it in the future. And I installed that lower control arm on my '84GP (the daily driver) Saturday. Took almost 4 hours. The 2 hardest parts were "snaking" that front mounting bolt through the pocket in the frame and then getting the rear axle pushed forward to install the rear mounting bolt. There wasn't much left of the original control arm. Almost completely rusted away. Now I'm thinking that the "funny" feel to the rear of the car the couple of weeks before that happened was the result of that control arm being so weak. I'll find out today when I take it on the road for the first time when I go to work.
 
Update time. Dad has continued to work on the Galaxie. Sean and I haven't been over there since we were working on my car and then we did the Camaro Thrash to 'finish' Sean's. Part of the time since my last update in November, Dad labored on panel gaps and panel alignment. He had both doors back off of the car. He replaced the hinges on at least one of the doors. He ended up replacing the cowl cover. At this point I think he has made his peace with the gaps and the panel alignment. I think the car looks amazing. Perfect? No, but I think it is every bit as nice as it was when it was new. Dad doesn't agree but I believe he has made his peace and is ready to move on. He pulled the passenger fender and 'edged' it with the Centauri. He did this so he could install the fender spear. It is impossible to install the spear with the fender on the car. The spear is retained by a nut at the rear end of it. That nut is right up against the cowl and is not accessible. You either have to paint the fender, then install the spear, then install the fender on the car or paint the car with the spear on it. Dad has chosen to go with the latter.

Here's a pic of the passenger fender on the car with the spear on it....
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You can see that Dad has also reinstalled the front and rear bumpers. He did that so the car would pass inspection. He's also installed the driver's side vent window and door glass. You guys wouldn't believe how well the doors and windows work on this car. It feels like a new car. Dad also put a lot of detail into the grill. He worked hard at fitting it and straightening it. He also did a lot of detail taping so he could repaint the areas between the horizontal bars and around the headlight doors black......

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That was a ton of taping and Dad did it, not Mr. Blue Tape! Here is a look at the replacement cowl cover. It needs to be stripped and primed but it fits really nice and is in very nice shape....

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When we initially got the car going (years ago) to the point where it deserved a roadworthy set of wheels and tires, Dad bought this set of Centerline wheels and a set of 255/60/15 Radial T/A's. Over time we came to the conclusion that the 255's really were too big for the front end. We replaced them with 235/60/15's all the way around a few years ago. We decided the 235's were too small for the back recently. Dad has left the 235's on the front and put 255's back on the back. I really like the bigs and littles look on the car and the extra tire height in the back is going to help with high speed cruise RPM (more on that later). Not the best picture but here is a look at the new 255's on the rear....

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Dad has done quite a bit of work inside the car. He pulled out the HVAC case as he had a coolant leak. It turned out both the heater core and the valve were leaking. He sent both of those off for repair but is still waiting for them to come back. We've been running Dexcool in this car for quite some time. I've seen some strong opinions on Dexcool on this site. I'd like to know more. Are we making a mistake running Dexcool? Do any of you guys think the Dexcool is to blame for the heater core / heater control valve failures? Both components were new old stock when they were put in. It is a very difficult job to take that case out and dad's A/C is R12 so we don't want to have to do it again. Opinions on Dexcool and why it has a bad reputation with some on here are welcomed.

Dad has also installed the jute padding, the new carpet, the new thresholds and the new lap belts. Man it looks good. He has done a hell of a job. The attention to detail is great for my OCD....

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You can see that he's got the windlace back in along the rear edge of the door in the pic above as well. Not visible in any of my pics is that he installed the X-Mat (Eastwood's version of Dynamat) on the inside of the roof of the car. The car should really be nice and tight going down the road.

This gets us pretty current. I'm going to go ahead and post this so that the update isn't too long and it doesn't give you guys fatigue. I've got more to say.....
 
Seeing all of the progress inside the car started getting me antsy. I was worried dad was going to put the console and the buckets back in the car and we'd have to pull them out to install the overdrive. For those of you that don't remember or weren't aware, I bought Dad a Gear Vendor's overdrive for this car about five years ago. We've tried a few times to install it in the car but hit road blocks and then moved on to other tasks. It's a long story of three different transmissions and goof ups on Gear Vendor's part. If you guys remember, I overhauled a wide ratio Toploader 4-speed last summer to put in the car with the Gear Vendor's overdrive. We didn't move forward with the project at that time because we were in body shop mode. I reached out to Dad about a week ago and asked him 'when are we going to put the overdrive in'? He responded 'whenever you are ready'. I went over to his house Saturday morning to get started on that. Our first task was to pull the T-10 four speed out. Gear Vendors does not offer a compatible setup for a T10 in a Galaxie so we have to switch to the Toploader. We are experts at pulling this transmission at this point. We had it out in about three hours....

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Next, we pulled the starter, the bellhousing, the clutch and the flywheel. We did this so we could replace the flywheel and clutch, and so we could diagnose an oil leak. We were both afraid we had a rear main seal leak but it turns out the back of the intake is leaking. It looks like we were a little stingy with the RTV along the back rail of the intake valley. We made that mistake with the engine on the stand. Irritating, but I'm really happy we don't have a rear main leak. Once we get done with getting the overdrive in the car we'll pull the intake and reset it.

When we put the engine in the car, we wanted to replace the flywheel. It was suspect. Dad had a replacement. Unfortunately, it was the 65 and up flywheel which has too many teeth. We didn't realize this until we installed the bellhousing and the engine wouldn't turn (thankfully we realized this before the engine went in the car). We ended up pressing the old flywheel back into service. This was probably a mistake. The clutch had some pretty bad chatter in it. When we removed the clutch disc and pressure plate, one side of the pressure plate and flywheel had bad heat marks in it. There was also a lot of clutch material in the bellhousing (premature wear). You really had to slip the old clutch to take off smoothly in the car and it is now obvious why. The old flywheel should have been surfaced at the least and probably really needed to be replaced.

About three years ago, Dad got a new old stock flywheel for Christmas. He also got a new clutch set. We got those parts installed on the engine. It was great to see these parts finally going on....

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And followed by the bellhousing, fork and throwout bearing...

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Everything is torqued to spec. It went together nice. In the pictures above, you can see we have the exhaust system out of the car. Several years ago we tried to install the close ratio Toploader with the Gear Vendor's tailhousing on it but couldn't get it stabbed because the engine wouldn't pitch down any. The exhaust was holding it up. At that time, the car had an H pipe which was in the way of the Gear Vendors unit and the exhaust was hard to break down (beating on it with a rubber hammer to get the slip joints to come apart, taking it loose at the cast iron shorty headers is no fun). That attempt, we put the T-10 back in the car and put the car back together. We took it to a local exhaust shop and had them cut out the H in the H-Pipe to make room for the Gear Vendors unit. We also had them install V-band joints at the front and rear of each pipe. Now it takes maybe 5 minutes to pull the exhaust. It's sweet. The short front down pipes just hang on the shorties. The rear section hangs by the hangers in front of the rear axle and by the stock muffler hangers at the rear bumper. A cool thing about these cars and about FE's (352, 390, 406, 427, etc.) is that the engine in the pics above is unsupported. It is just sitting on its mounts. It drooped down some towards the back when we pulled the transmission but it basically balances itself.

That's where we ended Saturday evening. Dad had a prior commitment on Sunday so we didn't work on it that day. Our next task is to fit the Hurst Competition Plus four speed shifter to the Gear Vendor's tailhousing. There is a slight amount of fabrication involved with this that I will detail in the next update. After that, I hope we can get the Toploader stabbed in the car, get the Gear Vendors unit stabbed on the tailhousing and get all of it sitting on the crossmember. That would be quite a milestone. We'll see. Nothing about this has been easy. Rather than a bolt in kit it has been mostly a custom install. I know we will get it in the end. I'm looking forward to getting back over there on Saturday and getting back on it. Having the overdrive and the wide ratio Toploader in the car should be transformational.

If you look at the interior pic I posted above, showing the new carpet, you can see the Gear Vendors control module in the base of the console, to the rear. That's all wired up (previous work) and if you zoom in you can see the red and green indicator lights installed in Dad's under dash triple gauge. Here's a better look....
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Don't mind the wiring hanging down. That will all be tidied up when the HVAC case goes back in.

For those interested, this was the inspiration for putting the Gear Vendors overdrive in the car. It isn't as easy as they make it sound.....
http://www.hotrod.com/articles/mscp-1206-gear-vendors-under-overdrive-manual-transmission-install/

If you click on the first picture in the article, it will start the slide show.

That's it for now gents. I hope I can come back next Saturday or Sunday and tell you it's sitting on the crossmember. Until then, thanks for following along.

Best,

Jared
 
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