Alrighty, time for that promised update.
Where to start? I guess we’ll start with a status report on the finger I decided to stick in a fan last week, it’s been 8 days since I got 5 stitches in it. I went to the doc after work tonight thinking he’d be pulling them, instead he informed me that I popped one stitch today, it’s infected, and now I get to be on a regimen of antibiotics and anti inflammatories. Oh, and the stitches gotta stay for another week yet.
Yay me.
Guess that’s what I get for still having to work with it.
Onto less depressing things, let’s talk about the headway I’ve made on the car.
Y’all probably remember me posting this photo shortly after I got the holes cut for the flush mount marker light mod...
...however what I didn’t mention is that was just a quick and dirty mock up with the old original light. Although it’s not readily apparent, I found the original light had a large crack right through the middle of it once I had it out of the old chrome bezel.
This is where things get interesting.
I had put up an ad in the wanted section here on the forum for a replacement thinking that someone would have a decent used one to offer. Instead, I got a series of PM’s from none other than our own Mr. 69HurstOlds, who, all of his own accord, and without verification from me, had gone ahead and purchased a NOS light that he had found for me on eBay. Simply because he knew I needed one, and that the seller wouldn’t ship to Canuckistan.
THAT, my friends, is going above and beyond. As if his thoughtfulness and risk wasn’t enough, once I confirmed that I’d OF COURSE be buying it from him, he volunteered to ship it to me on his own dime. Called it a “gift” and his contribution to my build.
Talk about blown away. I mean, people just don’t show acts of kindness like that in this day and age, do they?? Apparently so.
Mike, I again want to sincerely thank you from the bottom of my heart for your thoughtfulness and generosity. It was more than appreciated, and will not be forgotten.
THANK YOU!!!
Here’s the old original light in the fender, along with the NOS light from him:
What a beautiful piece. I’ve never been fortunate enough to have anything NOS before, so this was an exceptional treat!
....Which makes it all that much harder to relate what I had to do to it next.
If you’re squeamish about seeing a vintage NOS part get violated, you may want to look away now. Seriously. It might make you wanna cry, I damn near did!
(Disclaimer: I warned Mike of what I was gonna do to this pristine part and got his blessing, so send your hate mail to
[email protected])
Ok, if you’re still reading, you can’t say you haven’t been warned.
Yep, that’s a sanding block with a 40 grit strip on it. The lovely chrome lined raised edges had to get knocked down, and that meant going after it with the big guns. Once the edges had been levelled, it was time for a test fit:
So far, so good. After shimming to get the required flush fitment, just like last year, I skimmed over the whole shoot n match with filler:
After several rounds of block sanding and adjusting the height, it was starting to get close:
Time to add in the additional planned detail, the thanks go out to Turna for his contribution here too. Some sexy new W-30 emblems:
Now before y’all jump down my throat and yell “but D, that’s sacrilege, it’s not Olds powered or even a big block!!!”, it’s my retro take on the cheap vinyl W-30 decals that adorned the 1980 442 that my paint scheme is based on. So once again, you know where to address your hate mail.
Back to the build. During one of the many test fits and mockups, the filler on the thin center divider between the lights became separated which required grinding the whole strip down to bare metal and rebuilding it. I decided to rebuild it the second time around with some All Metal filler which is a little more robust:
After the center divider was rebuilt, I could move on to restoring the finish on that poor light. It was dusted with some 3M dry guide coat, then the 80 grit marks were sanded out with 120:
The same procedure was repeated over and over again with 220, 320, and 400 grits dry.
Only halfway there, the rest of the sanding was done wet, with 600, 1000, 1500, and finally, 2000 grit.
Here’s the light now, finished in 2000 grit and ready for polishing:
Not so scary now eh?
😉
Tools of the trade:
A little polishing...
...and presto! Like no trauma ever happened to it.
Continued >>>