I've put quite a bit of work into the truck lately. By the end of this summer, it felt like the list of the truck's needs had gotten pretty long and it felt like it was getting away from me. It was a very hot summer here which hurt motivation for big projects on the truck during evenings after work or on Sundays. Dad has gotten nearly every Saturday since Mid-July, with us working on rebuilding his detached garage. I took the week of Thanksgiving off, and my plan was to get as much done on the list as possible that week and then, follow-on during Christmas break to keep the progress going. A lot has been done and I'm enjoying many of the fruits of the work but there is still much work to do.
The first problem I chose to address was that the third break light was leaking, again. This has long been a problem on this truck. When the truck was nearly new, the headliner got water stained from that light leaking. I've replaced the lens a few times, with limited success. At one point, I had the lens sealed to the body with clear RTV. That worked well until the lens got to be looking pretty weather beaten and I had to get all that RTV off the paint. It was not a good experience. A year or two back, I bought a new lens, gave it the smoke treatment with VHT Nightshades and installed it as is. That seemed to work at first, but the success was fleeting. Early this fall, the interior was smelling musty, and I could see evidence where rain water had been running down the inside of the rear window.
Over a few evenings after work, a week or two before thanksgiving, I started working to get the headliner out of the truck. From the factory it was grey. My plan was to have it redone black to play off of the black/beige door panels, dash and seats. The front edge of the headliner was starting to let go in addition to the ugly water staining on it. Out came the A-Pillar trim, overhead console, sun visors, thresholds, cab corner trim, coat hooks and then the headliner....
I also pulled the passenger door panel at that time. I did this since the passenger door latch needed replaced. In GM's infinite wisdom, they combined the latch, door lock actuator and the switch for the dome light/BCM in one assembly. The switch failed in the passenger door earlier this summer. As a result, I had to remove the dome light bulbs so they didn't burn all the time. The real treat was that every time I pulled the truck into gear, the warning chime activated and "PASSENGER DOOR OPEN" showed in the Driver's Information Center. Very annoying. I lived with that for a few months.
Next, I pulled the custom grill insert. It's powder coated aluminum. The powder coat has been flaking off of it for years and it looked like hell. I wanted to get it pulled so I could drop it off at the powder coater and hopefully get it back the week of Thanksgiving.
It just doesn't look like my truck without that grill insert....
While so much of the trim was out of the interior, I wanted to go ahead and replace all of the speakers. I had long had a set of replacement speakers for the cab corners but never found the time to put them in. The door speakers had already been replaced, maybe 8-10 years ago, but the left door speaker had started cutting in and out. The night after pulling the headliner, door panel and grill, I replaced the cab corner speakers. I put them in foam baffles to keep them dry and hopefully help direct more sound out into the cab.....
Somewhere along in here I got the headliner over to the trim shop and had them recover it in black fabric. They did a pretty decent job......
Before the headliner was going to go back in, the leaking third break light had to be addressed. I pulled the lens, which wasn't looking that great. Much of the VHT had worn off. My initial plan was just to re-shoot it and put it back on. In cleaning it with paint prep spray, what little of the Nightshades that was still on the lens started coming off. I ended up removing all of the VHT and polishing the lens a bit. The lens showed some sun damage, which was disappointing. It's not that old. I put three light coats of Nightshades on it and it looked much better. I set it upstairs to dry overnight....
When I installed it this time, I used 3M Strip Caulk to supplement the seal to the body that the gasket fails to provide. It didn't turn out a beautiful as I would have liked. Normally I tool that stuff with 3M Adhesive remover, but I was afraid that would take of the Nightshades. Also, I'm running low on that stuff and I didn't want to go spend $35 on a quart right then. Still, nobody is going to look that closely to it and it looks ok from a few feet away. Most importantly, it's not leaking.....
To be continued -->