I have tried 3x to get the cross shaft out of my broken 7.5 diff over the last week.
The 5\16 cross shaft Pin broke, and as a result it ovaled up the diff case real bad.
First attempt I took the death wheel to the case and put a slot in it where the pin "could" interfere. And it was still stuck but the shaft now rotated.
2nd attempt I made a bigger slot and got the remaining unthreaded broken portion of the pin out of the shaft. Still one of the pinion gears was solid to the shaft. 2, then 3 then 5 pound sledge and a brass punch and it wont budge.
3rd attempt I tried heat, and I tried force. Then decisions were made to make it liquid metal with the oxy / acet torch. After the fire it came apart fine. 👍
On the fence whether to use my complete stock backup rear ( with a Detroit locker 7.5 ) and cut it down for the LS brakes and no hop bars. Or just swap the backup rear gearset and locker into the rear still in the car as it's already there with the no-hop bars and LS brakes. Doing it at home on a concrete driveway ( no lift ). Then find my old list of parts for a stout 7.5 and start to build whatever housing is empty.
The 5\16 cross shaft Pin broke, and as a result it ovaled up the diff case real bad.
First attempt I took the death wheel to the case and put a slot in it where the pin "could" interfere. And it was still stuck but the shaft now rotated.
2nd attempt I made a bigger slot and got the remaining unthreaded broken portion of the pin out of the shaft. Still one of the pinion gears was solid to the shaft. 2, then 3 then 5 pound sledge and a brass punch and it wont budge.
3rd attempt I tried heat, and I tried force. Then decisions were made to make it liquid metal with the oxy / acet torch. After the fire it came apart fine. 👍
On the fence whether to use my complete stock backup rear ( with a Detroit locker 7.5 ) and cut it down for the LS brakes and no hop bars. Or just swap the backup rear gearset and locker into the rear still in the car as it's already there with the no-hop bars and LS brakes. Doing it at home on a concrete driveway ( no lift ). Then find my old list of parts for a stout 7.5 and start to build whatever housing is empty.