So the shop temperature made it to around 90 degrees sometime around 3 PM. Good thing this was my second item on todays to do list.
Air is useful and an air cut off wheel is an asset. Pic One shows the leading section of the passenger's quarter panel with the initial set of cuts made to the skin.
Pic two is the section of skin, plus a couple of additional cut aways, laying on the shop floor.
And this neat little pile is what poured out of the cavity when I removed the section of metal. Sand, salt, rust mixture, I would suspect. Been in there for more than a minute, maybe a day or two at least.
Shots four and five are detail pictures. In both you can clearly see the stump of the old rocker panel and how it had been amputated at some point in the past, probably to remove a portion that was heavily rusted or damaged. That solid line of rust from left to right is the seam for the inner and outer rocker panel and the skin and all of that will be cut away and totally replaced with new meterial.
Now that the basic cuts have been made, the total opening is still going to grow some. The overlaps for the wheel house and the door pillar still have to be marked out and very gingerly cut away./ I need to leave the substructures intact in both those areas in order to have anchor points for the new panels when they get installed.
Nick