What did you do to your non-G body project today? [2020]

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Awwwwwwww, hell no! You heat it up with a torch, slide it on, and cool it with WD. Then, press it off.

Good to know I'm not the only one who's his own worst enemy.
 
Good news! I'm not an idiot! :banana:

Bad news: there are 2 different O.D. worm gears- 1.76" and 1.84". Fahk. AutoGear said they don't use 1.76s because the pencil/driven gears aren't available anymore. Double fahk.
Welllllllllllll, not an idiot on this........ Hahahahaha
 
  • Haha
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Reason I say that is I see myself in your situation, no way to true the thing in a drill press. I'm willing to take a chance because I have multiple sets of knuckles. I'll only take the chance after I calculate the risk though. I think I'd know as soon as I slid the bolt in the hole if I got it right or not though. If I'm smart, I'll drill 2 sets and keep an extra pair of knuckles in the trailer as spares. You'd be surprised what passes as a consumable in road racing.
Just do a better job than I did keeping the drill straight & true during the duration of the process. The larger bits tend to pull you where they're going so it was a PITA.
I did the 2nd one on the shop table & w/o a doubt it's the better approach. I looked for a 'drill guide' to help keep the bits/process as plumb as possible but couldn't find anything that would work w/the 1/2" required chuck. I did find one set-up that you clamp your drill into but it looked liked the footprint of the base wouldn't work w/how I set things up. Since I had access to a magnetic-base portable drill press, I used it...
 

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Since Ralph the truck died and departed, so I replaced the non-g project.
meet “Cinder block v 2.0” ( yes there’s a story behind that)
A8382A56-EED7-4C18-86E5-C909915058C2.jpeg
 
I did the 2nd one on the shop table & w/o a doubt it's the better approach. I looked for a 'drill guide' to help keep the bits/process as plumb as possible but couldn't find anything that would work w/the 1/2" required chuck. I did find one set-up that you clamp your drill into but it looked liked the footprint of the base wouldn't work w/how I set things up. Since I had access to a magnetic-base portable drill press, I used it...

Noted.
 
Since you only need 5/8" holes, a drill guide would work fine to do this on a flat surface. I put those pics up just as an idea of what I did to get it as plumb as possible. Took me more time to set-up than to drill a better hole vs doing it by hand (uni-bit to have a pilot groove; 3/4" pass, & final 7/8" pass).
 
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