Been a couple weeks. But have made some significant progress on the shop. Finished up hanging steel on the walls and me and a few buddies managed to get the whole roof on in one weekend. The biggest pain was getting the insulation on the roof before putting the panels on. Insulation rolls for the roof are 6' wide and 40' long. One roll was about 100 lbs and rather awkward to try and maneuver and unroll on the roof. A friend of a friend had a few stages worth of scaffolding that he lent me for a couple weeks which was super helpful. Could have rented it, but free is always nice.
Got all the trim done too. All that little stuff is such a pain in the *ss. Doesn't feel like you're making much progress at all.
Progress pic with back wall completed, but no roof yet:
Unrolled first piece of insulation on roof:
Also got the electrical sorted out. Had to trench about 50' from the house to the garage. Was originally going to rent a mini excavator to get it done quick. I didn't want to use a ditch witch just because every time I've had to do digging on my property, it seems like I run into some fair sized rocks - size of your head or bigger. But before going to Home Depot to pick up the rental, I figured I'd expose by hand the part where my trench needed to cross the buried service wire coming in from the power company. Was pretty easy digging and I only needed to go down about 2' So I ended up trenching by hand. Probably got about 2/3rds of the way to the garage and the soil turned really rocky and I started encountering quite a bit of rock and making progress with a shovel became really slow. I should point out that when my property was built, a whole bunch of fill was brought in to raise up the yard from the surround wooded area and to provide better drainage away from the house/yard. Or at least that's what I assume - I didn't build the place
🙂 So the composition of my soil can change quite quickly just depending on where a particular truckload of fill came from. As I was digging, I came across a rather large piece of asphalt - probably 4" thick and 12" x 24". Had to widen the trench just to be able to get that out. Probably made about another 6" of progress and bang! Another big piece of asphalt. Same thickness, but this one was probably 2' x 3'. Boy was I cursing my decision to dig by hand. And at this point, with the vast majority of the trench already dug, I was cursing two things: 1 - my decision to hand dig this rather go and rent the excavator like I had originally planned and; 2 - the jackoff who decided to dump a crap load of asphalt in my yard as fill material, which is totally not allowed as asphalt is not considered 'clean fill'. Anyway, after who knows how long, I was able to finally get that piece freed and then it was just a matter of pickaxe and shovel to get the rest of the way towards the building. I had the electrician come in, lay the conduit, pull in some 1/0 AL cable, install the sub-panel and a single GFCI outlet (minimum required for the permit). All he's got left to do is install the breaker in my panel. He was supposed to do that yesterday. But I wasn't home (my wife was) but he wasn't sure if he could kill power to the main panel to install the circuit breaker for the garage. Was weird cause he didn't even ask my wife - but I have some servers running in the utility room and he wasn't sure if he could just shut off the power and I guess he assumed my wife wouldn't know either. Anyway, he's got to come back and finish up and I'll have power out there. Then I'll go ahead and pull another permit and go about install all the lights, outlets etc and start moving some stuff out there.
Trench progress, I think I had reached the point of the asphalt chucks at this point.
Conduit run with warning tape over top. Tape got pulled up and buried only ~6" down instead of right on top of the conduit.
Still have to hook up everything for radiant heating system. I was originally going to run propane out there for it, but with how the price of propane has spiked this year, it appears that using an electric boiler will be cheaper - but to install and to heat. Plus electricity prices here are regulated (but still high) whereas propane isn't , and propane supplies are expected to get pretty tight over the winter. I'm running a 100A service out there so should have enough to power a electric boiler for the heat. I maybe won't be able to weld or use the plasma on the coldest days of the year, but other than that I should be fine. The other outstanding thing is the overheads doors. Those aren't expected to be ready for pickup until Dec 30th - lead time on those have been crazy lately.
As it stand today. Need to get some crap cleaned up. Before the snow comes and covers everything up.