So many of you may have seen some of my updates on some of the other projects over my last week off, but a fair amount of time was also spent on a repair project on Sean's Camaro.
I bought him a set of floor mats from Lloyd's for Christmas. The first set of mats were from ACC and they didn't hold up too well. The car has about 7k miles on it since the "restoration" and the left front mat already had a hole worn through it from my brother's right heel. One of you fellows posted about Lloyd's mats on here and I was impressed with them, so that's what I got him for Christmas. The good news was he liked the mats. The bad news was that when he went to put them in the car, he noticed that the outside seat track for the Driver's side seat was broken.....
The previous time he drove the car he noticed something wasn't right. He was having trouble controlling the clutch how he normally did. He suspected the adjustment of the clutch pedal at the master cylinder under the dash but never said anything to me about it.
When he bought the car back from our uncle, back in 2006, the seat was broken the same way. When we rebuilt the seat, we replaced that track with a good used one. I did a little research after learning about this latest failure. New reproduction tracks are available for around $200/pair + shipping. I also found used original tracks available but most had been repaired in the same place or were really crusty. I came to understand that this is a common failure on these cars. We elected to fix what we had rather than replace it.
Out came the seat....
Off came the track. I chamfored the two pieces well and put them back together with the hot metal glue gun. Then I decided to add a piece of scrap across the top of the failure area to strengthen it....
When we pulled the seat, we noticed that there was a seat spring that was about to poke through the cover near the left front corner. We disassembled the seat and started pulling the cover. Here's a look at the offending spring sticking out of the 7k mile reproduction seat bun (foam)....
We decided the best thing to do with this was to bend it where the sharp end is pointing to the rear of the seat and bend it where it is pointing down.....
Next, I sacrificed a pair of cheap jeans that I've given up on ever fitting into again and we cut a small patch and glued it to the foam with contact cement...
In the pic above you can see where the backing on the leather has been damaged by the broken spring. We caught this just in time.
While pulling the cover loose, we discovered the lower seat spring frame was broken....
We welded it back together...
Then Sean painted the repair and where he stripped paint for the ground clamp...
Another issue, which we'd long known about, was that we had a paint failure on the lower seat plastic trim piece that finishes out the rear part of the lower portion of the seat. The areas where the seat back contacted it had areas where the paint cracked and separated due to either flexibility or adhesion problems. You would only see this if you leaned the seat back forward, as if someone was getting in the back seat. Still, we wanted to address this while we had the seat apart.
I took the trim piece to two paint stores trying to get some SEM Color Coat mixed to match. When we built the car, we used Dupont vinyl paint. Due to this difficulty, I really wanted to go with SEM. I ended up leaving the trim piece at the second store and we had to wait two days to get the paint. It was worth the wait. They did a great job with the match. Still, $120 for a quart of paint stung.
Unfortunately, I didn't get a picture of the paint failure before I started to prepare the part for the respray. I started out with a grey scotchbrite and the SEM "soap" and worked to get all the loose paint off. I also did some picking with my fingernails. Once I had the loose stuff off, I was left with a really hard edge where the remaing paint met the bare areas. I wet sanded with 600 grit sandpaper and dishwashing liquid to feather edge the transition. I put a fair amount of time into it and thought it looked pretty good. We set everything up and went ahead and painted it.
To be honest, I'm a little dissatisfied with the results. While the color is spot on and it looks 100% better, you can clearly see where the plastic was bare and where I feather edged it due to the varying amount of paint in the grain. I'm not sure what I could have done differently other than try to strip all the paint from the piece or replace it. You won't even see this unless if you lean the seat back forward and look for it but it still bugs me....
It looks waaaaay worse in this picture than it does in person. I got at the optimum angle and used the flash on the camera to make sure it showed up in the picture. Sean seems happy with the repair so at least there's that.
And that's where we're at. I ordered hog ring pliers and hog rings from Amazon, and they came in the next day, made in the USA! Unfortunately, the 3/8" hog rings I ordered weren't big enough so I had to order some more. They came in today but I didn't get home until after 7 so hopefully we'll get to it one night this week (what's left of it).
That's it for now friends. I'll follow up with an update when we make some progress.